Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

UEGNSG619 Mapping and Delivery Guide
Perform scheduled maintenance on gas processing or storage facilities and equipment

Version 1.0
Issue Date: May 2024


Qualification -
Unit of Competency UEGNSG619 - Perform scheduled maintenance on gas processing or storage facilities and equipment
Description
Employability Skills
Learning Outcomes and Application This unit involves the skills and knowledge required to carry out scheduled maintenance, and repair and replace parts on liquefied petroleum gas (LPG) processing or storage facilities and equipment. It includes repairing/replacing pressure vessels, valves and fittings, transfer equipment, pumps, compressors, transfer hoses, pipework and seals.It also includes following procedures to correctly and safely carry out the work using appropriate materials, tools and equipment.This unit applies to work sites where LPG is processed and stored, and subject to all work health and safety (WHS)/occupational health and safety (OHS) and duty of care requirements being met for the workplace.No licensing, legislative or certification requirements apply to this unit at the time of publication.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites
Competency Field Gaseous fuel Vessels
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities 		Slides
PPT 		Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Prepare for maintenance and repair activities
  • Appropriate facilities, tools, testing and measuring instruments, drawings, plans, materials and components for the work are selected in accordance with the work schedule/s and workplace procedures
       
Element: Job requirements and workplace procedures for the work are obtained for all work sites/facilities and communicated to relevant person/s
       
Element: WHS/OHS, environmental and sustainable energy policies and procedures related to performing minor maintenance on LPG processing and storage facilities and equipment are obtained and applied
       
Element: Work is prioritised and sequenced for completion within acceptable timeframes following consultation with others in accordance with workplace procedures
       
Element: Hazards and WHS/OHS risks are identified and prioritised and control measures implemented and monitored against the work schedule
       
Element: Relevant work permits are obtained to access and perform the work and facilities and equipment is isolated, depressurised, purged, tagged and locked out before repair/maintenance work is undertaken
       
Element: Appropriate equipment, tools and personal protective equipment (PPE) required for the job are identified, scheduled, obtained and confirmed in working order
       
Element: Responsibilities for first aid and other emergency incidents at the work site are confirmed with relevant person/s in accordance with workplace procedures
       
Element: Communication with authorised person/s, authorities, clients and land owners is conducted, as required, and work coordinated in accordance with the work schedule
       
Element: Site is prepared to minimise risk and damage to property, commerce and individuals in accordance with the work schedule and workplace procedures
       
Element: Persons participating in the work, including plant operators and contractors, are briefed and responsibilities confirmed in accordance with workplace procedures
       
Element: Fault-finding and troubleshooting techniques are applied to operational systems to identify any repairs or maintenance required in accordance with job requirements and workplace procedures
       
Element: Road signs, barriers and warning devices are positioned in accordance with job requirements and traffic management plan
       
Element: Perform scheduled maintenance and repairs
  • WHS/OHS policies and procedures and safe work practices are followed to eliminate or minimise incidents and hazards
       
Element: Hazardous activities are performed safely and currency maintained, as required, in accordance with regulatory requirements and workplace procedures
       
Element: Maintenance and repairs on LPG processing/storage facilities and equipment are coordinated to ensure completion in agreed timeframe, to industry standards and with a minimum of waste in accordance with job requirements
       
Element: Adjustments to calibration and test equipment/devices are made in accordance with manufacturer instructions to ensure equipment/devices operate within specific ranges and to maintain correct flow parameters
       
Element: Hazard warnings and safety signs are recognised and WHS/OHS risks assessed and reported to the authorised person/s for directions in accordance with workplace procedures
       
Element: Unplanned events encountered when performing maintenance on LPG processing/storage facilities and equipment are identified and actioned in accordance with workplace procedures
       
Element: Maintenance is performed and parts repaired or replaced by applying problem-solving techniques in accordance with workplace procedures and job requirements
       
Element: Quality and safety checks of the maintenance work are conducted in accordance with job instructions, industry standards and workplace procedures
       
Element: Complete scheduled maintenance and relevant documentation
  • Maintenance results are documented and work undertaken is checked against work schedule/s for conformance and anomalies reported in accordance with workplace procedures
       
Element: Accidents and injuries are reported in accordance with requirements and workplace procedures
       
Element: Work site is rehabilitated, cleaned up and made safe in accordance with job instructions and workplace procedures
       
Element: Tools, equipment and any surplus resources and materials are cleaned, checked and returned to storage in accordance with workplace procedures
       
Element: Relevant work permit/s are signed off and equipment is returned to service in accordance with job and regulatory requirements
       
Element: Work completion records, reports and documentation are completed, processed and appropriate person/s notified in accordance with workplace procedures
       

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)

Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Range is restricted to essential operating conditions and any other variables essential to the work environment.

Non-essential conditions may be found in the UEG Gas Industry Training Package Companion Volume Implementation Guide.

equipment must include at least seven (7) of the following:

pressure vessel

vapourisers

earth connections

relief valves

system(s) isolation

emergency shutdown valving, including – idle speed control (ISC) valves

manual shutdown valving

pipe work

vessel footings

regulators

hoses and couplings

pumps

compressors

identifying irregularities must include at least three (3) of the following:

incorrect flow rates

corrosion

impact damage

point deterioration

leakage

non-operability of shutdown systems

equipment out of calibration

scheduled maintenance, repairs and replacement of parts must include at least six (6) of the following:

excess flow valves

relief valves

pressure regulators/springs

pump seals/compressor seals

pressure gauges

bypass valves

meters

solenoids

valves

break away couplings

meter heads

transfer hoses

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Appropriate facilities, tools, testing and measuring instruments, drawings, plans, materials and components for the work are selected in accordance with the work schedule/s and workplace procedures 
 
 
 
 
 
 
 
 
 
 
 
 
WHS/OHS policies and procedures and safe work practices are followed to eliminate or minimise incidents and hazards 
 
 
 
 
 
 
 
Maintenance results are documented and work undertaken is checked against work schedule/s for conformance and anomalies reported in accordance with workplace procedures 
 
 
 
 
 

Forms

Assessment Cover Sheet

UEGNSG619 - Perform scheduled maintenance on gas processing or storage facilities and equipment
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:

Assessment Record Sheet

UEGNSG619 - Perform scheduled maintenance on gas processing or storage facilities and equipment

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: